A more Productive Plant

Though initially expensive, Vibration analysis training of your employees may be considered as it requires extensive training and experience to assess, evaluate and make decisions over the readings they receive from the vibration analyzer. http://www.datastick.com

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Keep those Vibrations in Check!

Vibrations are characteristic of virtually all industrial machines. When the vibrations exceed normal levels, this may indicate normal wear of the machine or it may be a sign of a greater underlying problem. It may also suggest the need for a detailed assessment of the underlying causes or immediate maintenance. The vibration analyzer can rapidly pinpoint to the potential problems that the machine is facing.Understanding and ascertaining why the vibrations are occurring, how they manifest is the first step in avoiding problems in the production environment.

Vibration Analyzers are widely used equipment in the inspection, manufacturing, production processes in the industry.They are used to measure vibrations and oscillations on many machines and facilities, as well as during the initial phases of product development, for example on the various components or tools. They allow the identification and correction of problems in the machines, before they become more serious and more expensive to repair.

The measurement provides the following parameters: acceleration of the vibration, the vibration speed variation and vibration. In this way vibrations are characterized precisely. Vibration analyzers are portable and can store results partially. Furthermore, they allow you to make a diagnosis of the most common mechanical problems faced by the machine which includes misalignment, looseness, and unbalanceVibration analyzers can perform demanding measurements in each industry field regardless of the technical problem that is present. If there is a very small area for mobility of the analyzer, vibration analyzers of smaller dimensions are also available.

The Datastick handheld vibration analyzer allows the professional in the work environment to accurately determine the difference between maintaining acceptable and normal vibrations and those that require immediate attention of service or replacement of the damaged equipment.

The Datastick portable vibration analyzer, with its unique, rugged design and intuitive interface is easy to configure and operate. They are extremely compatible with other machines allowing you to connect directly to laptops and email files directly from the analyzer. The analyzer is easily adapted to routine maintenance, does not require trademark software hence allows you to transfer data to an Excel interface, saving, downloading, transferring and emailing it in that format.

The Datastick can be used to solve problems quickly or to monitor the status of the machine, and doing analysis right on the analyzer without having to resort to downloading all the material to a laptop and doing analysis there.

A more Productive Plant

Vibration analysis programs help find problems before catastrophic failures occur by determining a fault in a failing machine through the detection of the vibration generated by the machine. Every faulty machine emits a vibration at a particular frequency. Though initially expensive, Vibration analysis training of your employees may be considered as it requires extensive training and experience to assess, evaluate and make decisions over the readings they receive from the vibration analyzer. Though costly on the outset, it is surely a worthwhile investment: it allows you to implementthe most superior and top-class predictive maintenance services. Because most companies nowadays are pressed for time and money, it may not be a viable and feasible option for companies to incorporate a thorough and all-encompassing vibration analysis training program for their employees. 

This is where the use of the portable handheld vibration analyzer comes in. The savings you getby incorporating vibration analyzer to your maintenance program can be accrued directly to the company's earnings. The Datastick provides you a state-of the –art design to allow you enhance the reliability and quality assurance of your machine’s production. Here are just some of the reasons why you will consider implementing Datastick in to your maintenance regimen:

Increased productivity: The possibility of accidents is reduced and almost eliminated, keeping the plant productive. By learning of a faulty machine beforehand through its vibration, it signals impending problems allowing a machine to be put through preventive maintenance services before a failure occurs. Unplanned interruption of service is prevented resulting in a higher productivity rate.

Reduction in maintenance: Dramatic reduction in the high costs of unplanned maintenance. Maintenance services are preventive rather than corrective.

Efficient repairs: Equipment that is repaired is then carefully inspected to ensure the quality of the repair. The repairs are thus definitive and appropriate. This extends the life of previously faulty equipment.

Reduced Downtime: Reduce unexpected downtime for equipment failure.This allowsappropriate decision making and assessment of the costs of downtime by anticipating the problems beforehand and identifying the causes of recurring failures.This allows the identification of a fault before it becomes too expensive or too complicated to be repaired.

Safer environment: Reduce hazards and accidents generated by failing equipment. Before a machine fails, it is already taken off service to be repaired.

Fewer work personnel: Lesser number of maintenance personnel required and who need to be paid for lesser number of hours.

Vibration Analyzer and Data Gathering Made Easy

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Machines, whether big or small, needs to be well oiled and have precision timing in order for it to work on optimum levels. All the moving parts of a device like gears and fans need to be free from unnecessary movements so as not to damage the parts. A simple excessive vibration may be enough to create havoc on the whole system and could lead to unwanted downtimes at work that are definitely not part of the plan.

Of course there are a lot of devices in the market today that will address the vibration issues. There are bulky analyzers that people can buy or rent out, and there are the handheld types that boast of their superiority and ease of use without necessarily affecting the precision of their readings. In a world where big stuff seems like a thing of the past, a leading company known as Datastick Systems is paving the way for upgraded developments and modifications in this field of testing by providing complete data gathering software and hardware that literally fits in your hands.

 How it works

The system can serve multiple functions like collection of data, display and recording, as well as storage and transfer of the gathered data into a personal computer or laptop for further critical analysis. One great feature of this is the fact that you can just link the whole system to any of your existing hand held devices like a Palm OS. A simple installation of the Datastick software on a hand held device as well as a desktop computer is all you need to make the system work. Out of the box, the system could already be up and running in about two hours. This is definitely a welcome feature especially if you are one of those individuals who hate reading manuals.

Product Line

Datastick products are aimed to help out companies, individuals and even small towns who are just starting out or have low budget allocations for these types of devices. By playing a huge part of the institution’s preventive machine maintenance program, these low-cost devices may yield huge returns and savings by continuously keeping machineries running at peak performance and minimizing down times and repair.

Their products include vibration and balancing analyzers and meters for gathering data with trending software for use with compatible computers. They also have the needed accessories like sensors and cables to help you set up easy and fast.

Click here for more information regarding the company and other products and services they offer.

The Technology Shift

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How handheld analyzers dominate the market

 

In today’s modern world, technology plays a major role in the effectiveness and accuracy of every mechanical aspect of our day-to-day lives. For machine builders as well as those in the technical workforce, the condition of the devices and hardware that are used at work determines the success or failure of the company. This brings into the table a lot of safety precautions that needs to be religiously followed day in and day out.

 

Although it may sound like a daunting task and a big responsibility at hand, companies like Datastick Systems, is in the forefront of making life easier for these individuals. By producing state of the art and high accuracy data collection and analysis instruments which are remarkably handy and easy to use yet with pin point accuracy, they have revolutionized the use of technology to aid the near perfect, if not perfect, performance of machines at any given time.

 

Handy Systems

 

Gone were the days when data gathering would mean pushing over huge and bulky machines in order to get accurate readings on vibrations or balancing tasks. With Datastick, all you need is a handheld computer or device like a palm reader. A handy system will then be attached to it and it would instantly transform any handheld device into an instant data-gathering tool; software will then aid the transfer of data to computers and then you’ll have your accurate results in a push of a button.

 

The system not only gives readings that are efficient, it also treats the user with ease of use and shortens the amount of work time needed, which could translate to more jobs done in a day; when speed and productivity matters, this is the answer.

 

Backed by Experience

 

Big and bulky readers and data gathering machines are not always the best ones out there. Most often than not, it’s the small systems that are packed with features and will most likely be more productive than the rest, especially if the engineers and makers of these devices have a staggering amount of achievements in their field of expertise. By opening its doors to the public in 1999, the company pioneered a lot of “firsts” in the market.

 

Click here to know more about the company that aimed to modernize datagathering analysis technology and ended up leading the race amongst its competitors towards the development of hi-grade technical systems.

Vibration Analyzers Increasing Profit

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Any powered piece of industrial equipment will vibrate when it is operational. While this fact cannot be avoided, it does present two major problems. Machinery vibrations ultimately break down machine parts, causing wear and tear on nearly every single tooling component. Machine maintenance can become a constant problem if excessive down time is required to service equipment and parts. Preventing excessive movement through vibration control will save maintenance time and money.

 

In addition to saved machinery, vibration control will also preserve workers' health. Vibrations not only cause damage to machines, but they create high noise levels. Regional regulations define laws to limit the average noise level that a worker will encounter in an eight-hour shift as well as the maximum sound level that is permissible. Machinery that is operating with the minimum of excessive vibration will cut down on both the ambient sound level and reduce the maximum sound level present. For these two very good reasons, examining effective vibration control is a wise investment in both machine and worker health.

 

During the operation of powered industrial equipment, vibrations will put stress on each tooling component in a machine. The constant motion, even if it is small or invisible to the naked eye, will cause cyclical stress. This type of stress is characterized by applying a load and then removing said load. Individual loads or stresses might not be enough to damage materials, but repeated low-level stress will eventually become cumulative and cause failure. In this way vibrations cause machine failures when you wouldn't expect to see high strength components to fail. Datastick Systems provide state of the art vibration analyzers to keep these issues at bay.

 

In addition to cyclical stress that causes material failure, machines can also move from excessive vibration. When industrial equipment is not set on a level surface, or the machine itself is not balanced, the equipment will actually move during operation. Moving machinery is a small disaster in itself. Keeping the equipment in its place guarantees accurate operation, prevents machines from damaging themselves, and will keep workers safe from being struck by heavy parts. Click here to get more valuable information on vibration analyzing equipment.

 

Increase Machine Productivity and Efficiency

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Vibration monitoring is simply a way of monitoring the condition of a rotating machine such as a HVAC unit, it has been around since the 70's and is recognized throughout the world as the most versatile technology for determining the mechanical condition of a rotating machine.

It is used primarily on rotating plant to detect common problems such as misalignment, bearing wear, resonances and broken or loose parts which can be key indicators of the state of a particular machine. The aim of such vibration analysis is to find problems before they result in unexpected machine failure resulting in high replacement costs. As a result vibration monitoring is very straight forward and is at the forefront of condition monitoring technologies. Datastick Systems provide vibration analyzers that are extremely useful in keeping your machinery in top notch condition through regular monitoring.

There are several benefits of vibration monitoring through analyzers. They are efficient and non-disruptive to production and have the proven potential to save thousands of dollars in secondary damage. They work to detects lubrication and bearing problems early enough to fix before failure therefore extending machinery life and reducing costs of repair and replacement later on.

Vibration analyzers by Datastick Systems classify looseness and misalignment/coupling problems before damage occurs and can improve machine productivity to a great extent. They can be used to extend overhaul intervals where vibration levels are low and steady to increase efficiency of the equipment that is being regularly monitored and maintained. They are accurate and reliable enough to diagnose problems on all HVAC, refrigeration and UPS assets.

Overall, vibration monitoring is seen as an ideal way to prevent wasting large amounts of money on machine replacements. Many companies are now seeing the benefits of regular machine checkups that allow problems to be highlighted before they occur. It is this that has led to vibration monitoring being seen as the most cost effective way of looking after valuable machinery.

 Click here to get in touch with a reliable company that have established themselves as a provider of smart, low cost and highly effective vibration monitoring systems.